Technology & process
THERE IS NO LOOSE
The production of vinyl records at POLVINYL and our partners is no secret; the process is open and transparent. Check out the steps we took below!
Mastering
- Vinyl records require extremely high-quality music files. We may modify files that do not comply with this specification during the final mastering procedure before cutting.
Cutting studio
- Mastering equipment
- Lacquer: record cutting machine VMS 70
- DMM: record cutting machine VMS 82
Label production
- Cutting machine Polar Mohr EM56
- Label punch Schneider Senator
Electroplating & preforming
- Silver plating and pre-process line
- Nickel-plating plants
- Matrix Grinding Machine Europa-Film EEP-70
- Centering device Siebert OCP36
- The forming device 12"/7" TTT5498
- Center postforming press
- Circular shears Toolex Alpha
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Vinyl pressing
- Automatic record presses Toolex Alpha AD12
- Automatic extruder Toolex Alpha AE302.2
- Manual extruder TTT P50L
- Drying oven Nabertherm
Quality control
- Various control stations
In-house workshops
- The technical perfection of all production devices is guaranteed by our seasoned technicians, which in turn guarantees a consistent high level of production quality. Our staff's ongoing maintenance ensures that our machines are subject to continuous refinement.
Electronics Department
- Measurement Technology, Soldering Technology, PCB Layout, Programming Automation Precision mechanics: Planning, design, implementation Metalworking: Precision turning/milling machines, 3D measuring station for continuous accuracy testing.
- Feed screw lathe CD6232
- Metal milling machine Magmon M100
- Flat punch Ypsilon
- 3D coordinate measuring machine